3 Ply Disposable Medical Face Mask Making Machine High Speed Aluminum Frame

Process Flow

The high-speed automatic production line, coming with one ear-belt welding machine, is the latest design by Shenzhen Shengxin Automation Co., Ltd. for making disposable flat ear-loop masks. It integrates the whole production process from the rolled raw material to the finished masks, consisted of the automatic transmission of raw materials, cutting of nose wire, mask edge welding, folding, ultrasonic fusion, forming, sheet cutting, transmission, ear belt welding and automatic delivery of finished products.

Automatic unwinding→ Automatic folding→ Automatic nose wire insertion→ Ultrasonic fusion of the edge of the sheet → Cut-off of the sheet → Semi-finished product delivery → semi-finished product transmission → ear belt welding → finished product mask output → counting delivery (can be set at will).

Equipment diagram

Parameters

• To meet the requirements of product specifications: This equipment suits for producing adult ear belt mask under 4 layers (without edge sealing). The size of the mask is 175mm * 95mm;
• The following raw material specifications are recommended:

PP spunbond PPSB: 200mm * 36g, melt-blown: 195mm * 28g, PP spunbond PPSB: 195mm * 18g, nose wire: single-core universal type

• Technical specifications:

• Model No.: SX-921S (High-Speed Servo Welding Flat Ear-Loop Mask Machine)
• Machine Dimensions: 4,210mm long * 2,280mm wide * 1,985 high
• Total weight of machine: about 2300 KG
• Mask specifications: 175mm * 95mm (for adult)
• Production speed: over 85pcs/min (normal 5000/ h)
• Power Source: Single-phase AC, 220V, 50HZ, 9.8KW
• Gas source: 5-7bar (gas source up to 180L/ min)
• Control mode: PLC control + touch screen operation

Equipment Features

• Automatic tension control of raw materials to ensure the balance of tension of raw materials;
• Photoelectric detection of raw materials to reduce the waste of materials, plus voice-activated alarm and stop;
• The equipment is enabled total quantity counting and single-stack counting, which is convenient for the post-process connecting to the sterilization packing line;
• Modular/humanized design for easy maintenance;
• The whole machine is made of aluminum alloy, sheet metal and chrome-plated steel. It is good-looking, durable and anti-rust, causing no pollute to the environment.
• Full servo action is adopted in the ear-loop welding to achieve energy-saving and high-speed;
• The entire production line requires two operators, one is responsible for the operation of the machine and the replacement of the raw material rolls; another is responsible for collecting the finished product mask and arranging the boxes in an orderly manner; the person supervising the machine can take care of multiple machines at the same time.

Main Configurations

Dimensions

Shenzhen Shengxin Automation Equipment Co., Ltd is a high-tech enterprise. With more than ten years development, Shengxin has become a leading manufacturer and exporter of high end printing equipment.

We focus on the development and research, manufacture, and marketing of high end automatic screen printing machine, hot stamping foil machine, caps assembly machine, heat transfer machine, offset machine and labeling machine. These products are mainly used for the printing on the round surface, oval surface and flat surface with the substrate of plastic, glass, ceramic, wood and metallic. The applications include the wine packing, Detergent and personal care products, cosmetic, medical packing, etc.We own a professional R&D team, keeping very kind of cooperation with the R&D institute of Tsinghua University to develop the visual detection system which improve the QC efficiency.

Quality and service are the top concern. In order to control the quality, we adopt the advance manufacture machine from Japan and German. The main components of our printing machine are imported from Japan, German and USA to ensure the quality, has got the CE and ISO9001:2008 certificates. We ensure that the quality satisfy the customer’s needs by strict quality management.Now our products are exported to more than 40 countries.We have enjoying high reputation in printing market domestically and internationally.

Our mission is to make the printing and packing more Intelligent, more easier, more efficient.

Our vision is to be a top supplier of printing equipment and provider of service.

shengxin automation printers product list.pdf